Description
An ultra-high-temperature heat pump meeting the highest quality standards. This unit simultaneously produces hot water at 120°C and chilled water at 7°C, with capacities of 1,200,000 BTU/h for hot water and 64 TR for chilled water. It is an ideal solution for industrial processes requiring extremely high-temperature hot water and cooling, offering a more efficient and sustainable alternative to traditional high-pressure boiler systems.
Featuring a corrosion-resistant structure, intelligent PLC control, and multiple safety protection functions, this high-efficiency, energy-saving thermal energy conversion unit operates in ambient temperatures as low as 15°C. It is widely used in industries such as food processing, chemicals, textiles, pharmaceuticals, and papermaking.
Features
* Screw compressor
* Dual-refrigerant system: High-stage refrigerant R-1233ZD; low-stage refrigerant R-134a or R-1234YF
* Shell-and-tube evaporator (copper)
* Shell-and-tube condenser (copper)
* Hot water 120°C / Chilled water 7°C
* Flanged carbon steel 150# connections
* Star-Delta (Y-Δ) starter
* PLC controller, 120V/1Ph/60Hz
* Voltage: 460V/3Ph/60Hz
Advantages
1. High-capacity output for centralized steam systems
Centralized steam supply systems require reliable steam sources to meet the combined demands of multiple production lines, process units, and plant heating systems. This unit delivers the high-capacity steam output required for these applications, generating sufficient 150°C saturated steam to support plant-wide operations. Even during peak production periods when multiple steam-consuming units operate simultaneously, the system maintains stable pressure and temperature, ensuring uninterrupted production.
2. Significant energy savings compared to traditional boilers
Industrial steam production is typically one of the largest energy consumers in manufacturing plants. Heat pumps absorb heat from the ambient air and convert it into high-temperature steam, generating thermal energy that far exceeds the electrical energy consumed. Compared to electric resistance boilers, the energy savings are significant; compared to gas or coal-fired boilers, the savings are even more substantial. The system utilizes intelligent controls to optimize performance based on real-time demand, minimizing energy waste and maximizing efficiency.
3. Clean, Oil-Free Steam for Sensitive Processes
The unit generates steam through heat transfer rather than combustion, producing steam that is clean, oil-free, and additive-free. It requires no boiler chemicals and leaves behind no combustion residues or contaminants that could compromise product quality. This high-purity steam is essential for industries with stringent requirements regarding product quality and contamination control, such as food processing and pharmaceuticals. A closed-loop system ensures consistent steam quality throughout the distribution network.
4. Modular Design for Scalable Capacity
The equipment features a modular design, allowing capacity to expand in line with production growth. Facilities can start with a single unit and add modules incrementally as steam demand rises, thereby spreading out investment costs. This modular approach also offers installation flexibility; units can be arranged according to available space and configured to meet specific steam distribution requirements.
Applications
1. Large-Scale Food Processing Plants
Food processing plants require steam for various operations, including cooking, sterilization, drying, blanching, and cleaning. This equipment supplies the large volumes of steam needed to support multiple production lines. The clean, oil-free steam ensures food remains uncontaminated and compliant with food safety standards. It is suitable for a wide range of food processing facilities.
2. Chemical Manufacturing Complexes
Chemical plants require steam for reactor heating, distillation columns, reboilers, heat tracing, and process heating. The unit provides a continuous, reliable steam supply essential for chemical production. Its corrosion-resistant construction withstands harsh chemical environments, while zero-emission operation eliminates contamination risks. It is suitable for petrochemicals, fine chemicals, and specialty materials production.
3. Pharmaceutical Manufacturing Parks
Pharmaceutical production requires clean steam for sterilization-in-place (SIP), equipment sterilization, and process heating. The unit delivers the pure, oil-free steam required for pharmaceutical applications and maintains steam quality throughout the distribution network. Suitable for facilities producing active pharmaceutical ingredients (APIs), sterile injectables, vaccines, and biological products.
Specifications:
Get Further Assistance
Please contact us for the best high-temperature hot water solutions.
